The two things worth embroidering

Embroidered Polos & Hats

A logo on a chest and a logo on a hat do more brand work per dollar than anything else you can buy. Build both in the editor and see them on the actual garment.

Embroidered Polos & Hats at A1A Print Shop in Fort Pierce, Florida

Why these two specifically

A polo is the cheapest way to make a staff look like a staff. It reads as deliberate in a way a t-shirt does not, and embroidery is what separates a company polo from a polo somebody owns.

A cap is the highest-visibility item in the catalog. It sits at eye level, it gets worn off the clock, and it costs a fraction of a jacket. For most small businesses a run of embroidered caps outperforms almost any other branded item.

Placement, and what actually looks right

  • Polo, left chest — the standard. Roughly 3–4 inches wide. Anything larger starts to look like a uniform costume.
  • Polo, right chest or sleeve — for a second mark, a name, or a certification.
  • Cap front — structured caps hold a taller design; unstructured need something shorter and wider.
  • Cap side or back — a small secondary mark, often a website or a year.
  • Names on polos — individual first names under the logo. Priced per piece, and worth it in restaurants and clinics.

Flat or 3D puff on caps

Flat embroidery is the default and works with any logo. 3D puff raises the stitching off the cap over a foam base for a bold, sporty look — it works beautifully on thick block lettering and badly on anything fine or detailed. If your logo has small text, flat is the right call.

Not sure which? Build the order and put the question in the job notes. We will tell you honestly which one your specific logo should use before we run it.

Design it, see it, order it

Most print shops ask you to email artwork and describe what you want. Then you wait, and hope the thing that shows up matches the thing in your head. We built the editor to delete that entire gap.

  1. Design itOpen the editor, pick your garment, and drop your artwork onto it. Move it, scale it, set your print size and placement. You are not describing what you want to somebody over the phone — you are building it.
  2. See itThe shirt on screen is the shirt you get. Real garment, real color, real print size and position, with your quantities broken out by size and color. What you see is what you get, before you spend anything.
  3. Order itThe price updates live as you change quantity, colors, garment, and locations. When it looks right, check out. No quote request, no waiting two days for an email, no phone call unless you want one.
  4. Approve itYou already approved it — you built it. We confirm the file and flag anything that will not print well before it goes on press, so nobody ever says "wait, that is not what I meant."
  5. We produce itYour order generates the production paperwork directly: separations, ink colors, placement, size breakdown, per location. Nothing gets retyped, so nothing gets mistyped.

No phone calls. No paper forms. No guessing. Start your order and you will have a real price in about two minutes.

Frequently asked questions

How many colors can you embroider?

Up to 15 thread colors in a single design. Embroidery is priced by stitch count rather than by color, so a detailed multi-color logo does not automatically cost more than a simple one — a densely stitched small logo can cost more than a large open one.

What is the minimum for embroidery?

Lower than screen printing, because there are no screens to burn. Build the job in the editor and it will price whatever quantity you enter — small runs of polos or caps are completely normal orders.

Can every employee have their name on it?

Yes. Individual names are priced per piece since each one is stitched separately. Put the name list in the job notes when you order and we will confirm the total before producing.

How do I get a price?

Build the job in the online editor and the price appears as you go. Change the quantity, ink colors, garment, or print locations and the number updates immediately.

There is no quote form and nothing to wait for. Most people have a real number inside two minutes.

What is the minimum order for screen printing?

15 pieces per design. Screen printing has fixed setup work — burning screens and registering the press — that happens whether you order 15 shirts or 500.

Need fewer? Switch the method to DTF in the editor. No minimum, full color, and a single shirt is a normal order.

What does it cost?

Three things move the price: quantity, ink colors, and which blank you pick. More pieces and fewer colors means less per shirt. Screens are a one-time $30 per color, and we keep them on file so reorders skip that charge.

Rather than quote ranges at you, the editor prices your exact job live.

How long does it take?

Standard turnaround is 5–10 business days. Rush runs 24–72 hours depending on the size of the run and what is on the press schedule.

Hard deadline — a game, an opening, a shift change? Put it in the job notes when you order and we will confirm in writing before we produce.

Can you match my exact brand colors?

Yes. We mix plastisol to Pantone (PMS) numbers. Set your ink colors in the editor, and if you have official PMS codes put them in the job notes so we match to those rather than to our best guess.

What file formats do you accept?

Screen printing: PNG only. DTF, embroidery, and sublimation: PNG or JPG.

You upload the file directly in the editor and see it land on the garment immediately, so you know it worked before you order.

Why does screen printing only take PNG?

Because a JPG cannot store a transparent background. It fills transparency with white, and on press that white becomes a printed white box around your design. PNG keeps the background genuinely empty and holds the hard edges each screen needs.

If all you have is a JPG for a screen print job, send it to sales@a1aprintshop.com and our art department will convert it properly.

My artwork is a PDF / AI / EPS / a sketch. Now what?

That is what sales@a1aprintshop.com is for. Send whatever you have — vector files, a PDF, a photo of something drawn on paper — and our art department turns it into a print-ready file.

Once it is ready you will have a PNG you can drop straight into the editor and order like anything else. The email route is for artwork only; ordering still happens in the editor.

Do you ship, or do I have to pick up?

Both. Free local pickup at the Fort Pierce shop. We ship nationwide, and shipping is calculated from your ZIP at checkout so nothing gets added afterward.

Ready to see your price?

Build your job online and the quote updates in real time. Or call the shop and we will walk you through it.